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I-Conical Twin Screw Barrel: Umhlahlandlela ophelele we-Specs, izinhlelo zokusebenza nokukhethwa

2026-08-05 0 Ngishiyele umlayezo


Impendulo esheshayo

Umphongolo we-screw we-twin oyindilinga iyingxenye ye-extrusion ecijile, ene-twin-bore lapho izikulufu ezimbili ezikhonkolo zizungeza ngaphakathi kombhobho oyikhonikhi ofanayo. I-geometry ene-tapered inikeza ukudla okuqinile nokucindezelwa okuphezulu ngobude obufushane, yingakho i-i-conical twin screw kanye nomgqomoukukhetha okujwayelekile kwepayipi le-PVC, iphrofayili, ishidi kanye ne-WPC extrusion.

Uma usebenzisa i-PVC noma i-wood-plastic line, i-i-i-i-conical twin screw barrelingenye yezingxenye ezinquma ngokuqondile okukhiphayo, ikhwalithi encibilikayo kanye nezindleko zokusebenzisa. Khetha usayizi ongalungile, impahla noma imvume futhi uyikhokhela ngokuguga, okulahliwe nesikhathi sokuphumula. Lo mhlahlandlela uhlanganisa ukuthi i-conical screw barrel isebenza kanjani, imininingwane ebalulekile lapho uthenga, ukuthi ihluke kanjanii-i-i-i-parallel twin screw barrel, nokuthi ungayikhetha kanjani, uyifake futhi uyigcine kanjani — ibhalwe ngokombono wefekthri enyathelisa lezi zingxenye nsuku zonke.

Conical twin screw barrel manufactured by Nanhaiya
Isikulufu esingamawele esiyisikulufa kanye nesethi yomphongolo - amabhore acijile anikeza ukuminyaniswa kobude obufushane okulungele i-PVC ezwela ukushisa.

Indlela i-conical twin screw barrel esebenza ngayo

Phakathi kui-i-conical twin screw extruder, izikulufu ezimbili zihlala zihlangene nge-engeli encane, ububanzi ekugcineni kokuphakelayo futhi zibe zincane ekugcineni kwe-die. Umphongolo ubhoboza i-taper ukufanisa. Njengoba impahla eluhlaza isuka endaweni yokuphakelayo enobubanzi obukhulu iye endaweni yemitha yobubanzi obuncane, ivolumu enciphayo iyayicindezela futhi iyenze ipulasitiki ngenkathi izindiza ezihlanganayo zidlulisa futhi zixube. Ngenxa yokuthi izikulufu ezimbili ziphenduka ziphikisane futhi zibe intermesh ngokugcwele, isikulufu esingamawele esiwukhonkolo nomgqomo kusebenza cishe njengephampu enyakazayo - okukhiphayo okuqinile ekusheleni okuphansi, okuthambile, okuvikela amapholima angezwani nokushisa njenge-PVC.

Inqubo ihlukaniswa izigaba ezintathu:

  1. Okuphakelayo nokudlulisa- ubukhulu bokuphela kokuphakelayo bunikeza umthamo omkhulu wokudla, ngakho-ke izingxube zempushana kanye nezinto ezinobuningi obuncane (njenge-PVC dry-blend) zidonswa ngaphakathi ngokuthembekile ngaphandle kokuhlanganisa.
  2. Ukucindezela & plasticizing- i-taper inciphisa umthamo wesiteshi ngobude, ihlanganise into, ikhiphe umoya futhi iyincibilikise ngokushisa okuhlangene nomsebenzi wemishini.
  3. Ukulinganisa nokukhipha- indawo yokukala emincane yakha ukucindezela okuzinzile futhi iphushe iyunifomu, inyibilike elinganayo ngefa ngenani elilawulwayo.

Umphongolo wenza okungaphezu kokufaka izikulufu. Ithwala i-heater kanye nezindawo zokupholisa ezibamba isigaba ngasinye ezingeni lokushisa elilungile. Imiphongolo ye-Nanhaiya isebenzisa idizayini yokushisisa neyokupholisa enezindawo eziningi - ngokuvamile okuphakelayo, ukuminyanisa kanye nezindawo ze-homogenization - ene-vacuum ongayikhetha ukuze ikhiphe umswakama nokuguquguquka ekuncibilikeni, okubalulekile ekuhlanganisweni okugcwele kanye ne-hygroscopic.

Imininingwane ebalulekile okufanele uyihlole ngaphambi kokuthenga

Imiphongolo emibili eyi-conical ingabukeka ifana futhi yenze ngendlela ehluke kakhulu. Lezi yizicaciso ezinquma ukufaneleka, ukuphuma nokuphila - izinombolo okufanele uziqinisekise kunoma iyiphi ikhotheshini.

Cacisa into Kusho ukuthini Kungani kubalulekile
Isilinganiso sobubanzi I-feed-end / die-end diameter, isb. 45/90, 50/105, 55/110, 65/132, 80/156, 92/188 mm Isetha isigaba somshini nebhendi yokuphumayo — kufanele ifane nemodeli yakho ye-extruder ncamashi
Isilinganiso se-L/D Ubude bokucubungula obusebenzayo uma kuqhathaniswa nobubanzi Ubude obude obusebenzayo = isikhathi esiningi sokuhlala sokuhlanganisa okugcwele nokukhipha umoya
Ibanga lezinto ezibonakalayo 38CrMoAlA nitrided steel, W6Mo5Cr4V2, HIP powder steel, noma bimetallic Iqondisa ngqo impilo yokugqoka kanye nokumelana nokugqwala ngokumelene nenhlanganisela egcwele/PVC
Ukwelashwa kwendawo kanye nobulukhuni I-Nitriding, i-chrome plating, i-bimetallic alloy noma isifutho se-tungsten-carbide U-Nanhaiya ufafaza isendlalelo sengxubevange ye-tungsten ukuze sifinyelele62 HRCngaphakathi komgqomo uma kuqhathaniswa ne-58 HRC evamile
Ukujula kwesendlalelo sengxubevange Ukujiya kwesendlalelo sangaphakathi esingagugi Isendlalelo se-bimetallic se-Nanhaiya singu-2.5–3 mm — isendlalelo esijulile sisho iwindi lesevisi elisebenzisekayo elide
Ukususwa kwesikulufa/umgqomo Igebe phakathi kwethiphu lendiza nodonga olubhorekile Okukhulu kakhulu = ukulahlekelwa kwengcindezi nokukhishwa okuphansi; igebe eliqinile, elinembile ligcina ukusebenza kahle kuphezulu
Ukubekezelelana / ubuqotho Ukunemba komshini wengxenye eqediwe I-Nanhaiya iphethe imiphongolo engamawele ukuya ku-±0.0005 mm ukuze ilingane, ephindaphindekayo
Amandla okukhiphayo (kg/h) Ikalelwe ukukhiqiza ngosayizi Inombolo yomthengi esezingeni eliphansi — ifanise nesivinini somugqa wakho kanye nomkhiqizo
Inothi elijwayelekile lemboni:ukuqokwa kosayizi obuyi-conical njengokuthi 45/90 noma 65/132 (isiphakeli/ububanzi bokufa ngamamilimitha) kuvamile kuyo yonke imishini ekhonkolo yohlobo lwe-SJZ, ngakho umphongolo ocaciswe ngale ndlela ngokuvamile ungafaniswa ne-extruder ekhona. Njalo qinisekisa ngokumelene nomdwebo noma isampula ngaphambi koku-oda. Ungabona osayizi abajwayelekile kwethii-i-i-conical twin screw barrelikhasi.

I-Conical vs i-i-i-parallel twin screw barrel

Umbuzo ovame kakhulu abathengi abawubuzayo ukuthi badinga i-conical noma i-ai-i-i-i-parallel twin screw barrel. Zombili ziyi-twin-screw, zombili i-intermesh - kodwa i-geometry ifanele imisebenzi ehlukene. Ngamafuphi: i-conical idlula i-PVC / WPC eqondile yepayipi, iphrofayili kanye nebhodi; i-parallel inamandla okuhlanganisa, i-masterbatch kanye nokwakheka kokugcwalisa okuphezulu kakhulu.

Isici I-i-i-conical twin screw barrel I-i-i-i-parallel twin screw barrel
Ukuziphatha okuphakelayo Ukuvula okuphakelayo okukhulu - ukudla okungcono kakhulu kwempushana enomthamo omningi Ukondla okufaniswayo okwengeziwe kokuhlanganiswa nokuphakelayo kwe-pellet
Ukucindezelwa Ukucindezela okuphezulu okwakhelwe ku-tapered geometry Ukucindezelwa okungaguquki okwengeziwe ngobubanzi obungashintshi
Ukushisa / ukugunda Ukucutshungulwa okuthambile, okulawulwayo - kuhle ku-PVC ezwela ukushisa I-shear ephakeme - kangcono ukuxuba okujulile nokuhlakazeka
Ukusetshenziswa okuvamile Ipayipi le-PVC, iphrofayili, ishidi, i-WPC, i-resin tile I-Masterbatch, inhlanganisela, i-CaCO₃ ephezulu kanye nomsebenzi ogcwele ingilazi
Isondlo Ukugqoka nokususwa kudinga ukuqapha eduze kwe-taper Ngokuvamile kulula ukumiswa kwejiyomethri nokushintshwa kwezinto

Umthetho owusizo wesithupha: uma umkhiqizo wakho wokugcinakuyintoi-extrudate (ipayipi noma ibhodi eliqondile ukusuka ku-die), i-conical twin screw barrel ngokuvamile iyithuluzi elilungile. Uma wenza ama-pellets noma uhlakaza iphakethe lesengezo elidingayo, bheka umphongolo wesikulufu esikabili - ikakhulukazi uhlobo oluphenduphendukayo lokulayisha okuphezulu kakhulu kwe-carbonate. Awunasiqiniseko sokuthi imuphi ofanele ulayini wakho? EyethuIsikulufu esisodwa, ububanzi obuyikhoni kanye nobude obuhambisanayo buboniswa konke kuikhasi lemikhiqizo.

Izinhlelo zokusebenza ezijwayelekile

Ngenxa yokuthi ihlanganisa ukudla okuqinile, ukucindezelwa okuphezulu kanye nokusheya okuthambile, isikulufu esiyisikulufa esingamawele kanye nomgqomo siyihhashi le-PVC eliqinile kanye ne-wood-plastic extrusion. Isebenza kahle kakhulu ku-:

  • Ipayipi le-PVC- ukuhlinzekwa kwamanzi, ukudonsa amanzi kanye nepayipi lepayipi elivela kwi-PVC exutshwe okomile.
  • Iphrofayili ye-PVC- amaphrofayili efasitela nezicabha, ukubhinca onqenqemeni kanye nokunquma.
  • Ibhodi le-PVC neshidi- ibhodi legwebu, ishidi lokubukeka kwemabula kanye nebhodi legwebu lamahhala (bona yethuIbhodi le-PVC i-i-conical twin screw barrel).
  • I-WPC (inhlanganisela yokhuni-yepulasitiki)— Ukuhlobisa, ama-wall panel kanye namaphrofayili avela ezintweni ezigcwele i-fiber-fiber.
  • Imikhiqizo eyenziwe nge-PE kanye ne-resin-tile- kufaka phakathi uthayela ophahleni lukathayela kanye namaphrofayili agcwele i-PE.
  • Ukufakwa kwe-PVC- ukushintsha i-PVC-dry-blend ibe yizinhlayiya ukuze zisetshenziswe ezansi nomfula.
PVC board conical twin screw barrel for foam and marble sheet extrusion
I-conical twin screw barrel elungiselelwe ibhodi le-PVC kanye ne-foam-sheet extrusion.

Ungawukhetha kanjani umphongolo we-screw we-conical olungile

Ukukhetha kwehlela emibuzweni emithathu: yiziphi izinto ozisebenzisayo, yikuphi okukhiphayo okudingayo, futhi ukwakheka kwakho kuthuntubeza kangakanani? Sebenzisa i-matrix engezansi njengendawo yokuqala, bese uqinisekisa usayizi oqondile ngokumelene nomshini wakho.

Impahla / isidingo sakho Ukucushwa okuphakanyisiwe Ukukhethwa kwendawo / impahla
Ipayipi le-PVC eliqinile nephrofayili Ijiyomethri evamile eyikhoyili elingana ne-extruder yakho (isb. 55/110, 65/132) I-Nitrided 38CrMoAlA ye-PVC ehlanzekile, egcwele kancane
I-PVC + i-CaCO₃ ephezulu yokugcwalisa I-conical enendawo yokugqokwa eqinisiwe, noma ikhuphukele ekujikelezeni okuphambene okuphikisayo Isendlalelo se-Bimetallic / tungsten-carbide (62 HRC) sokuhuzuka
I-WPC / i-wood-fiber compounds I-Conical ene-venting enamandla nokuvikelwa kokugqoka I-Bimetallic - i-wood fiber + fillers i-abrasive kakhulu
Ibhodi / ishidi le-PVC legwebu I-Conical ishuniselwe izinga lokushisa elincibilikayo elilawulwayo nokucindezela okuzinzile I-nitrided noma i-bimetallic kuye ngezinga lokugcwalisa
Okukhiphayo okuphezulu ekugxilweni okufanayo Isilinganiso esikhulu sobubanzi kanye/noma ubude obusebenzayo obusebenzayo Qondanisa ubulukhuni bokugijima amahora kanye nomthwalo wokugcwalisa

Noma ngabe ithini impendulo, isinyathelo esisodwa esibaluleke kakhulu ukufanisa umgqomo nomshini wakho okhona. Izingxenye ezicijile zijwayeleke ngokwezifiso i-extruder ezigijima kuyo, ngakho-ke umdwebo — noma isampula enobukhulu obuyinhloko (isiphakeli/ububanzi bokufa, ibanga eliphakathi nendawo, ubude obuphelele nemininingwane ye-flange) — kusivumela sicaphune ukufaka esikhundleni esilingana ncamashi kunengxenye "evala ngokwanele". Uma udinga umugqa wonke kunengxenye, siyakha futhiimishini extruder ephelele.

Izisekelo zokufaka nezintambo

Umgqomo oqondile usebenza kuphela uma ufakwe isikwele, uhlanzekile futhi ushiswe ngendlela efanele. Izinyathelo ezingezansi ziwukubuka konke - hlala ulandela imanuwali yomakhi womshini wakho nezinqubo zokuvala ngaphandle.

  1. Yehlisa futhi uvale ngaphandle.Hlukanisa idrayivu nawo wonke ama-heater ngaphambi kokukhipha umgqomo omdala. Qinisekisa amandla anguziro ngaphambi kokuthi uqale.
  2. Hlanza ubuso bokukhwelana.Susa i-sealant endala, ikhabhoni nama-burrs kuma-flange futhi ubeke ubuso ukuze izihlalo zemiphongolo ezintsha zingahlanekezeli.
  3. Khuphuka futhi uqondanise.Faka umphongolo oyindilinga ku-gearbox/feed housing, uhlole ukuminyana kanye nokuthi izikulufu zijika ngokukhululeka ngesandla ngaphambi kokuthi kusetshenziswe amandla.
  4. Faka izintambo ze-heater.Xhuma kabusha izifudumezi zebhendi nokupholisa indawo ngayinye (okuphakelayo → ukuminyanisa → ukulinganisa), bese ubhanqa i-thermocouple ngayinye esiteshini esilungile sokulawula ukuze kungabikho indawo enezintambo eziphambanayo.
  5. Setha iphrofayili ye-soak.Letha umgqomo kumazinga okushisa kancane kancane futhi uwuvumele ucwiliswe ukuze insimbi futhi inyibilike ilingane ngaphambi kokuthi uqale izikulufi — ukuqala ubungozi bokulimala kwetorque.
Ithiphu yendawo yokushisa:gcina indawo yokuphakelayo ibanda kakhulu futhi ukhuphule izinga lokushisa liye phezulu. Izindawo ezingalingani noma ezingemephuw kahle zingenye yezimbangela ezivame kakhulu zokukhuphuka nokulandelana okumnyama - okufanele kubhekwe kabili ngemuva kokushintsha kwanoma yikuphi umphongolo.

Ukuxazulula izinkinga nokugqokwa

Izinkinga eziningi zemiphongolo eyi-conical zizimemezela njengokuphumayo okungazinzile, ukushisisa ngokweqile noma umkhiqizo owonakele. Sebenzisa leli thebula ukuze usuke ngokushesha kuphawu uye kusizathu esingase silungise.

Uphawu Cishe imbangela Lungisa
Umphumela uyashintshashintsha / ukhuphuka Okuphakelayo okungahambisani, izindiza ezigugile, noma ukukhukhuleka kwezinga lokushisa Hlola okuphakelayo, qinisekisa izinga lokushisa lendawo, linganisa ukucaciswa kwesikulufu/umgqomo
Ukushisa ngokweqile Ukungalingani kwe-heater, ukungqubuzana okweqile, noma ukupholisa okuvinjiwe Hlola indawo ngayinye kanye nesekhethi yokupholisa; phinda wenze imephu ye-thermocouples
I-plasticizing engalungile Ukusethwa kwesikulufu okungalungile noma umbhobho ogugile Qinisekisa ukumisa; hlola ukucaciswa okukhulisiwe kokugqokwa
Imigqa emnyama / imigqa Izindawo ezifile eziphethe impahla eyonakele, noma i-bore yamaphuzu Hlanza futhi uhlanze kahle; hlola i-bore and screw surface
Ukugqoka ngokweqile / okusheshayo Isigcwalisi esine-abrasive, ukulungiswa okungalungile, noma ubulukhuni obungaphansi kwe-spec Thuthukela emgqonyeni we-bimetallic / tungsten-carbide; qinisa ukugcina

I-Wear ijwayelekile - inhloso ukuyenza ingasheshi futhi ibikezeleke. Ama-abrasive fillers (i-CaCO₃, i-wood fiber, ingilazi) ahlasela ibhore futhi andiza ngokushesha, yingakho nje ungqimba lwangaphakathi olujulile, oluqinile luzikhokhela lona. Indawo engezwe i-tungsten engu-62 HRC ivele ihlale isikhathi eside uma iqhathaniswa nalezo zinhlanganisela kunokuqedwa okujwayelekile okungu-58 HRC, kunweba isikhawu phakathi kokwakhiwa kabusha.

Uhlu lokuhlola isondlo

Ukuhlola okufushane, okujwayelekile kuvimbela ukwehluleka okubizayo. Yakha lokhu kumjikelezo wakho:

Isikhawu Hlola Isenzo
Njalo shift Amazinga okushisa wendawo nama-amps Ukufundwa kwamalogi; phenya noma yikuphi ukukhukhuleka kusuka kwesisekelo
Maviki onke Ncibilikisa ikhwalithi nokuqedwa kwendawo Buka ama-streak amasha, ama-gel noma ushintsho oluphumayo
Nyanga zonke Hlanza & isheke lokubhoboza elibonakalayo/isikulufu Hlanza izindawo ezifile; bheka ukuthola amaphuzu noma ukushintsha umbala
Ngekota Ukususwa kwesikulufa/umgqomo Kala igebe; qhathanisa ne-spec ukuze ulandele izinga lokuguga
Njengoba kudingeka I-heater kanye nobuqotho be-thermocouple Shintshanisa amabhendi/izinzwa ezihlulekile ngaphambi kokuthi zidale umkhiqizo omubi

Imibuzo ejwayelekile ukubuzwa

Yini i-conical twin screw barrel?

Kuyingxenye ye-tapered twin-bore extrusion lapho izikulufu ezimbili eziyisikhonkwane zizungeza ngaphakathi kombhobho oyikhoyili ofanayo. I-taper icindezela futhi yenza ipulasitiki izinto ezibonakalayo ngobude obufushane, okwenza umphongolo oyi-conical screw ulungele ipayipi le-PVC, iphrofayili, ishidi kanye ne-WPC extrusion.

Yiziphi izinto ezisetshenziswa kangcono?

I-PVC eqinile (ipayipi, iphrofayili, ibhodi kanye neshidi), inhlanganisela yokhuni-yepulasitiki, amaphrofayili asuselwa ku-PE kanye nethayela le-resin, kanye ne-PVC pelletizing. Iphatha izimpushana zenhlanganisela eyomile enobuningi obuncane kakhulu ikakhulukazi ngenxa yokudla kwayo okukhulu.

Ihluke kanjani kumgqomo wesikulufu esingamawele amabili?

I-conical barrel taper futhi yakha ukuminyaniswa okuphezulu nge-shear emnene, efanelana ne-PVC/WPC extrusion eqondile. Ai-i-i-i-parallel twin screw barreligcina ububanzi obungaguquki kanye nokugunda okuphezulu, okufanela ukuhlanganisa, i-masterbatch kanye nokwakheka kokugcwalisa okuphezulu kakhulu.

Iyini imvume evamile phakathi kwesikulufa nomgqomo?

I-clearance igebe elincane phakathi kwethiphu lendiza kanye nodonga olubhorekile. Ibekwe yaqina futhi inembile engxenyeni entsha; njengoba ivuleka kusukela ekugqokeni, okukhiphayo kanye nokwehla kwengcindezi. Ukuyikala ngezikhathi ezithile kuyindlela ecacile yokulandelela ukugqokwa kwemiphongolo.

Ngiwufaka kanjani umphongolo we-screw we-conical twin?

Yehlisa futhi ukhiye ngaphandle, hlanza ubuso bokukhwelana, khweza futhi uqondanise ukuze izikulufu zijike ngokukhululeka, faka intambo endaweni ngayinye ye-heater kanye ne-thermocouple ngendlela efanele, bese unyusa umgqomo kumazinga okushisa kancane bese uwucwilisa ngaphambi kokuqala izikulufu.

Yini ebangela ukugqokwa kwama-conical twin screw barrel?

Ikakhulu izigcwalisi ezilumayo ezifana ne-calcium carbonate, i-wood fiber kanye nengilazi, enziwe yaba kubi kakhulu ukugqwala okuvela ekucutshungulweni kwe-PVC, ukunganakeki kahle kanye nobulukhuni obungacacisiwe. Ungqimba olujulile lwe-bimetallic noma lwe-tungsten-carbide lumelana nakho konke okuthathu okungcono kakhulu.

Umphongolo kufanele uhlolwe noma ushintshwe kangaki?

Yenza amasheke okubukwayo kanye nokuhlanza nyanga zonke futhi ulinganise imvume njalo ngekota. Isikhathi sokushintsha sincike ekulayisheni kwesigcwalisi kanye namahora okusebenza - landelela ithrendi yokuguga kunokulinda ukwehluleka, futhi wakhe kabusha noma ubeke esikhundleni lapho imvume isidlulile.

Ngingakhetha kanjani usayizi olungile wolayini wami we-extrusion?

Qondanisa isilinganiso sobubanzi nobude nemodeli yakho ye-extruder kanye nokukhiphayo okuqondiwe, bese ukhetha ukwelashwa okungaphezulu okususelwe ekutheni ukwakheka kwakho kubi kangakanani. Thumela umdwebo noma isampula enobukhulu bokhiye ukuze umgqomo ulingane ncamashi, hhayi ukulinganiselwa.

Udinga i-conical twin screw barrel efaniswe nomshini wakho?

Sithumelele umdwebo wakho - noma isampula enobukhulu obuyinhloko - futhi onjiniyela bethu bazocacisa isikulufu esilingana ncamashi esiyikhoni kanye nomgqomo esinokuqina okulungile kwezinto zakho. Ngokucubungula kwangaphakathi kwe-nitriding, i-bimetallic ne-tungsten-carbide, sakha izingxenye ezifinyelela ku-62 HRC ngaphakathi kwebhore impilo ende yesevisi.

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