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I-Parallel Twin Screw Barrel: I-Co-rotation vs Counter-Rotate, Izinhlobo Nezinhlelo zokusebenza

2026-08-13 0 Ngishiyele umlayezo


Impendulo esheshayo

I-parallel twin screw barrel inezikulufu ezimbili ezihlanganayo ezinobubanzi obungaguquki zigijima eduze emgqonyeni wamawele amabili afanayo. Ngokungafani nomgqomo we-conical, izikulufa zihlala zilingana nosayizi ofanayo ekupheleni, futhi umgqomo uvame ukwakhiwa kusuka ezingxenyeni. Izikulufu ezizungezayo ezihambisanayo zihambisana nokuhlanganisa, i-granulation kanye ne-masterbatch; izikulufo ezihambisanayo ezijikelezayo zihambisana ne-PVC nomsebenzi wokugcwalisa okuphezulu.

Ii-i-parallel twin screw barreliyihhashi lokusebenzela lokuhlanganisa kanye ne-pelletizing - noma yikuphi lapho udinga ukuxuba okujulile, ukulawulwa okunembile kwezinga lokushisa kanye nokuguquguquka kokumisa kabusha isikulufu sokwakheka okusha. Lapho umphongolo oyi-conical wakhelwe ukukhishwa okuqondile kwe-PVC, i-parallel screw barrel yakhelwe ukwenza izinto ezihlukahlukene. Lo mhlahlandlela uchaza ukuthi usebenza kanjani, umehluko obalulekile phakathi kwemiklamo ezungezisayo kanye nephenduphendukayo, isakhiwo sengxenye (ibhulokhi yokwakha) elenza livumelane nezimo, kanye nendlela yokukhetha elifanele lempahla yakho.

Parallel twin screw barrel (counter-rotating) manufactured by Nanhaiya
I-parallel twin screw and barrel — izikulufu ezinobubanzi obungashintshi emgqonyeni wamawele amabili afanayo.

Yini i-parallel twin screw barrel?

I-parallel screw barrel ibamba izikulufu ezimbili ezinobubanzi obufanayo ukusuka kokuphakelayo kuye ekukhishweni, zigijima nge-twin bore yesibalo esiyisishiyagalombili. Ngenxa yokuthi ububanzi buhlala njalo, ukuziphatha kokucubungula kusethwa yisikulufuukumisaesikhundleni se-taper - ushintsha ukusebenza ngokushintsha izici zesikulufu, hhayi ukwakheka komgqomo. Yingakho ama-parallel twin screw kanye namasistimu omgqomo ebusa ukuhlanganisa: umshini ofanayo ungasebenzisa izindlela zokupheka ezihluke kakhulu ngokwakha kabusha isikulufu.

Izinto ezimbili zichaza i-parallel twin screw barrel: isiqondiso lapho izikulufu zijika khona (zizungeza ndawonye noma zizungezise), kanye nendlela umphongolo nesikulufu okwakhiwa ngayo (imvamisa kusuka kumasegimenti). Zombili zihlanganiswe ngezansi. Ukuze uthole oomakhenikha abangaphansi, bheka umchazi wethu kusisebenza kanjani isikulufu esingamawele ahambisanayo.

Ukuzungezisa ngokubambisana vs ukuzungezisa

Lona umehluko obaluleke kakhulu emndenini ofanayo. Zombili ziyimiklamo ye-twin-screw, kodwa idlulisa futhi ixube ngokuhluke kakhulu.

Isici Ukujikeleza ngokuhambisanayo Ukuhambisana okuzungezayo
Ukuzungezisa isikulufu Zombili izikulufu ziphenduka ngendlela efanayo Izikulufu ziphendukela ezinhlangothini eziphambene
Ukuxuba I-high-shear, ukuxuba okuhle kakhulu kokusabalalisa nokuhlakazeka Ubumnene, njenge-calender, ukudlulisa okuhle
Isivinini esijwayelekile Isivinini esikhulu sesikulufa, okukhiphayo okuphezulu Isivinini esiphansi, ingcindezi engaguquki yakha
Kuhle kakhulu Ukuhlanganisa, i-masterbatch, i-granulation, igcwalisiwe/i-glass-fibre Ipayipi/iphrofayili ye-PVC, izwela ukushisa, i-PVC egcwala kakhulu
Zizwe "Umshini wokuxuba" olungiseka kabusha Okufana nephampu, "umshini wokukhipha" omnene

Ngamafuphi: isikulufu esingamawele esijikelezayo siyithuluzi lokuxuba nokusabalalisa; isikulufu samawele esiphikisayo siyithuluzi lokudlulisa i-PVC emnene, enganyakazi. Izitshalo eziningi ziphethe zombili. Uma umsebenzi wakho ukuguqula izithako zibe ama-pellets, ufuna ukujikeleza ngokuhlanganyela; uma iguqula inhlanganisela eyomile ye-PVC ibe ipayipi noma iphrofayili, i-counter-rotation (noma umgqomo oyindilinga) iyona elingana kangcono.

Segmented parallel twin screw elements on a shaft

Ukwakhiwa kwemiphongolo yengxenye (isakhiwo-block).

Amasistimu amaningi ahambisanayo awama-modular: umgqomo wenziwe ngezigaba ezihlangene zebhawodi kanye nesikulufu sezinto ezinokhiye ezifakwe ku-shaft. Le ndlela "yebhulokhi yokwakha" iyona eyenza i-parallel twin screw barrel ikwazi ukuguquguquka - ungabeka isigaba sokuphakelayo, izigaba ezimbalwa zokuxuba, indawo yokukhipha umoya kanye nesigaba sokukala lapho iresiphi idinga khona, futhi ushintshanise izinto ezigugile noma ezingafaneleki ngazinye esikhundleni sokushintsha isikulufu sonke.

Izinzuzo ezingokoqobo:

  • Iyalungiseka kabusha— yakha kabusha iphrofayili yesikulufu ukuze uthole ukwakheka okusha ngaphandle komshini omusha.
  • Izingxenye zokugqoka ezihlosiwe- buyisela ingxenye egugile kuphela, hhayi isikulufu sonke kanye nomgqomo.
  • Ukukhipha umoya lapho uwudinga khona- beka izingxenye zokungena ukuze uthole umswakama kanye nokususwa okuguquguqukayo.
  • Hlanganisa ukuqina ngokufunwa— engeza noma susa amabhlogo okuxova ukuze ushune ukugunda.

I-Parallel vs i-i-conical twin screw barrel

Abathengi bavame ukukala ukuhambisana no-ai-i-conical twin screw barrel. Umthetho omfushane: i-conical ye-PVC extrusion eqondile, ehambisanayo yokuhlanganisa nokufuna ukuxuba.

Isici I-i-parallel twin screw barrel I-i-conical twin screw barrel
Isikulufu umumo Ububanzi obungaguquki, buhlukanisiwe I-tapered, i-feed ebanzi yokufa encane
Amandla Ukuxuba, ukuhlakazeka, ukuguquguquka Okuphakelayo okuphezulu nokuminyanisa ngobude obufushane
Kuhle kakhulu Granulation, masterbatch, compounding, WPC pellets Ipayipi le-PVC, iphrofayili, ibhodi, ishidi
Ukubamba isigcwalisi Kuhle kakhulu ekugcwaliseni okuphezulu kakhulu / ingilazi-fiber Kuhle; tune ngokwelashwa kwendawo
Ukuvumelana nezimo Iphrofayili yesikulufu esilungiseka kabusha I-geometry elungisiwe ngosayizi ngamunye

Izinhlelo zokusebenza

Ngenxa yokuthi iphrofayili yesikulufu ingashunwa emsebenzini, i-parallel twin screw barrel ihlanganisa umsebenzi omningi. Ukulungiswa okujwayelekile e-Nanhaiya kufaka phakathi:

Parallel twin screw pelletizing line for compounding and granulation
I-parallel twin screw pelletizing line — ikhaya elijwayeleke kakhulu lombhobho ohambisanayo ozungezayo.
PS foaming parallel twin screw and barrel
Isikulufu esingamawele esihambisanayo kanye nomgqomo owakhelwe ukwenza amagwebu e-PS.

Ukwelashwa kwezinto ezibonakalayo nangaphezulu

Ukuhlanganisa kuwumsebenzi olimazayo - i-glass fibre, izigcwalisi zamaminerali kanye nokulayishwa kwekhabhoni ephezulu kugqoka izikulufu nemiphongolo ngokushesha - ngakho-ke ukunakekelwa kwempahla nengaphezulu kubaluleke kakhulu kusistimu ehambisanayo njengaku-conical. I-Nanhaiya yakha izikulufu ezihambisanayo nemiphongolo kusukela ku-38CrMoAlA nitrided steel, W6Mo5Cr4V2 noma i-HIP powder steel, enezindawo ezine-nitrided, bimetallic noma i-tungsten-carbide ukuze ifane nokuhuzuka kweresiphi yakho.

Ngokuhlanganiswa okugcwele kakhulu noma okuqiniswe ingilazi, indawo ye-bimetallic iyisinqumo esihlakaniphile: ingxube yethu ye-tungsten-added ifinyelela.62 HRCngaphakathi kwebhore - uma kuqhathaniswa ne-58 HRC evamile - impilo ende yesevisi. Imiphongolo ehambisanayo ibanjelwe ekubekezeleleni okungu-±0.01 mm. Uma ukala izinketho zendawo, bheka umhlahlandlela wethu kubimetallic screw imiphongolo, okusebenza ngokulinganayo kumasistimu ahambisanayo.

Indlela yokukhetha i-parallel twin screw barrel efanele

Imibuzo emine ikwenza ube nencazelo efanele:

  1. Co- noma counter-rotation?Ukuhlanganisa kanye ne-pelletizing → ukuzungezisa ngokuhlanganyela; I-PVC nokudlulisa okuthambile → ukuphendukisa ngokuphikisa.
  2. Ucubungula ini?Iresiphi ibeka iphrofayili yesikulufu - amabhlogo wokuxuba wokuhlakazeka, ama-vent for volatiles.
  3. I-abrasive kangakanani?Isigcwalisi esiphezulu noma i-glass fiber → indawo ye-bimetallic / tungsten-carbide.
  4. Muphi umshini?Thumela umkhiqizo/imodeli yakho ye-extruder noma umdwebo ukuze amasegimenti ne-shaft kufane ncamashi.

Izikulufu ezihambisanayo nemiphongolo ngokwezifiso emshinini kanye neresiphi, ngakho-ke umdwebo noma isampula kanye nempahla yakho kanye nokuphumayo kusivumela ukuthi sicaphune okulingana ncamashi.ongashadile, i-parallel noma i-conical screw barrel - noma epheleleumshini we-extruder- phakathi namahora angu-12.

Imibuzo ejwayelekile ukubuzwa

Yini i-parallel twin screw barrel?

Kuwumphongolo onamawele amabili abamba izikulufu ezimbili ezihlala njalo ezinobubanzi obuhambisanayo. Ngokungafani ne-conical barrel, izikulufu zihlala zinosayizi ofanayo ekupheleni futhi isistimu ivamise ukuhlukaniswa, ngakho-ke iphrofayela yesikulufu ingaphinda ilungiselelwe ukwakheka okuhlukile.

Uyini umehluko phakathi kokuzungezisa ngokuhlanganyela nokuzungezayo?

Izikulufu ezizungezisayo ziphenduka ngendlela efanayo futhi zinikeze ukuxuba kwe-shear ephezulu ngesivinini esikhulu - kulungele ukuhlanganisa kanye ne-masterbatch. Izikulufu eziphendukisayo ziphenduka ngokuphambene ngokuhambisa okuthambile, okufana nephampu — okungcono ku-PVC nomsebenzi ozwela ukushisa, ogcwalisa kakhulu.

Iyini ingxenye (ibhulokhi yokwakha) i-parallel twin screw barrel?

Idizayini eyimojula lapho umgqomo uyizingxenye ezihlanganiswe ngebhawodi futhi isikulufu siyizinto ezinokhiye ku-shaft. Ungakwazi ukubeka okuphakelayo, ukuxutshwa, ukungena nokukhipha amamitha njengoba iresiphi idinga, bese ushintsha kuphela ingxenye egugile esikhundleni sesikulufu sonke.

I-parallel noma i-conical twin screw barrel - yini engiyidingayo?

Khetha i-conical yepayipi le-PVC eliqondile, iphrofayili, ibhodi kanye ne-extrusion yeshidi. Khetha ukuhambisana kwembudumbudu, ukuhlanganisa, i-masterbatch kanye nokusabalalisa okuphezulu kakhulu kokugcwalisa noma i-glass-fibre, lapho ukuxuba okulungisekayo kubaluleke kakhulu.

Isetshenziselwa ini i-parallel twin screw barrel?

Ikakhulukazi imbudumbudu ne-pelletizing, inhlanganisela kanye ne-masterbatch, i-PS Foaming, iphaneli eyinhlanganisela ye-aluminium-plastic, irabha nepulasitiki, kanye nemigqa ye-PVC yesakhiwo esihambisanayo. Iphrofayili yesikulufu esiguqulekayo ivumela umshini owodwa ukuthi uphathe izindlela zokupheka eziningi.

Ingabe i-parallel barrel kufanele ibe yi-nitrided noma i-bimetallic?

Izinhlanganisela ezihlanzekile zingasebenza nge-nitrided. Ukupheka kwe-abrasive - i-mineral filler ephezulu, i-glass fiber, i-carbonate ephezulu - kufanele ibe yi-bimetallic; ingxubevange ye-tungsten efinyelela ku-62 HRC imelana nalokho kuhuzuka isikhathi eside kunekesi elincane le-nitrided.

Yini i-parallel twin screw extruder?

Umshini ogcina isikulufu esingamawele ahambisanayo kanye nomgqomo, ngokuvamile ozungezisayo ukuze ahlanganiswe futhi ahlanganiswe. Umgqomo nesikulufu yinhliziyo egugile yomshini futhi ifaniswe ne-extruder kanye neresiphi.

Ngiwu-oda kanjani umphongolo wesikulufa we-twin screw ofanele?

Sitshele ukuzungezisa noma okuphikisayo, okokusebenza kwakho kanye nokuphumayo, ukuthi iresiphi ilume kangakanani, kanye nomkhiqizo/imodeli yakho ye-extruder noma umdwebo. Ngalawo, sicacisa amasegimenti, iphrofayili yesikulufu kanye nokuphathwa kwendawo bese sicaphuna kungakapheli amahora ayi-12.

Imikhiqizo ehlobene evela efekthri yethu

Thola i-parallel twin screw barrel efaniswe neresiphi yakho

Sitshele ukuphendukisa okuhlangene noma okuphikisayo, impahla yakho kanye nokuphumayo, kanye nemodeli yakho ye-extruder — onjiniyela bethu bazocacisa amasegimenti, iphrofayili yesikulufu kanye nokuphathwa kwendawo. Kuma-abrasive compounds, imiphongolo yethu ye-bimetallic engezwe nge-tungsten ifinyelela ku-62 HRC ngaphakathi kwebhore impilo ende yesevisi.

Thola isaphulelo phakathi kwamahora angu-12 →
I-Nanhaiya (Zhoushan) Imishini Yepulasitiki · 500+ amaklayenti omhlaba ·ngokuhambisana, i-i-conical & ongashadileizikulufu imiphongolo &imishini extruder
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